There are many materials all around us that need to be cut or shaped into different shapes or sizes. For instance, while working in your shed, you could need to cut through a wooden or plastic covering. While in the automotive cutting application, you would need something way more precise and complex!
You have a variety of choices when it comes to cutting instruments/tools. To begin with, cutting through soft materials like wood or plastic is simple because they are both materials that cut easily. Some materials demand cutting tools that are tougher and more powerful. Carbide-cutting tools are useful in the second scenario – where proficiency is the key!
Carbide Cutting Tools – Introduction
One of the toughest instruments on the market is carbide-cutting equipment. They are produced using tungsten carbide cemented. When it comes to cutting hard items, there are many different cutting tools available on the market for various tasks, but carbide cutting tools promise to deliver one of the most impressive results!
For both commercial and industrial use, carbide-cutting tools are offered in a range of sizes. These tools have a long lifespan and may maintain their cutting-edge toughness.
Also, they shorten the machine’s cycle time when they are utilized with it. This is made possible by how effective these tools are at faster speeds. They also provide superb surface polish.
Because the carbide chip on the tool’s surface is resistant to wear and tear, carbide tools are also great in terms of longevity. As a result, the carbide tools will last longer, reducing the likelihood that you will need to replace them anytime soon.
The functions of carbide-cutting tools go beyond simple cutting. They can also be used as face mills and for turning.
When it comes to cutting highly abrasive materials, these tools are the industry standard. The solid carbide’s hardness makes handling abrasive material considerably simpler.
High-Speed Steel vs. Carbide Tools
Compared to high-speed steel, carbide tools are tougher. They are superior to tools made of high-speed steel in other ways as well, though. Moreover, better cutting speeds and longer tool life are provided by carbide cutting tools.
Moreover, high-speed steel reaches its red hardness maximum at about 650 degrees Celsius, while carbide steel’s red hardness ranges from 800 to 1000 degrees Celsius.
Micro-Grade Cut with Carbide Tools
Steel that has been hardened cannot be cut with the typical micro-grain carbide grade. This is because hardened steel is far more powerful than carbide. Thus, hardened steel is cut using dry machining. There are, however, some carbide tool varieties that can cut through hardened steel.
With carbide-cutting tools constructed with ultrafine micro grain or nanograin carbide, one can cut through hardened steel as well. These carbide variations offer stronger heat resistance in addition to being denser. These variations are particularly good at cutting through-hardened steel when both of these characteristics are together.
Tungsten or Carbide
Compared to steel and, in many circumstances, titanium, carbide is harder. To begin with, it has a Vickers number of roughly 2,600 and a Mohs hardness rating of 9 or 9.5. Moreover, it possesses Young’s modulus between 530 and 700 GPa.
Chemically speaking, carbide is a compound composed of tungsten and carbon atoms in an equal ratio. It naturally comes as a powder in various shapes that you can press out of a grey substance.
Cutting tools made of carbide have been around for a while. They have gradually begun to replace older tools made of diverse materials. Tools made of carbide perform superbly in practically every application. Since they produce the most precise and cleanest cuts, they are one of the most often used categories of cutting instruments.
This kind of cutting tool is well renowned for getting the job done, whether you’re cutting plastic, wood, steel, hardened steel, or even titanium. The cleaner cuts will produce an overall product that is finer and cleaner and will help reduce kickbacks.
While costly, carbide tools are more durable than other cutting tools and can persist during a lengthy production cycle. They are a great investment because of their fantastic cutting speed and improved heat resistance.
Some of the most highly-priced carbide tools variations, such as Ultrafine Micrograin Carbide and Nanograin Carbide, are even more heat-resistant and easily handle harder materials, like hardened steel. So, choose high-quality carbide tools for your precision-demanding cutting jobs. Choose Accusharp tools!