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Accusharp Reamer Tools To Fulfil Your Industrial Needs.

Reaming, drilling and boring are three common forms performed by any manufacturing company. All three forms include, to a few degrees making a new hole or modifying an existing hole in a workpiece. Whereas most individuals are commonplace with penetrating. Even though, numerous are new with boring and reaming.

Reaming is a cutting process that requires the use of a rotational cutting tool to make smooth insides dividers in an existing hole in a workpiece. The rotary cutting tool utilized in reaming is known as a reamer. Like, drill bits, reamers also evacuate material from the workpiece on which they are utilized. However, the reamer removes less material than drill bits. The main purpose of reaming is to create smooth walls in an existing hole. Manufacturing companies perform reaming operations by using a milling machine or drill press.

Reaming is a part of the precision machining process or finishing process. Holes are mainly reamed in case of special requirements around surface quality, roundness, cylindricity, and diameter tolerance.

Accusharp reamer is a sort of revolving cutting tool used for surface wrapping up operation at the side of a controlled endure hole. Ordinary reamer geometry comprises parallel/straight or helical cutting edges along the length of the around and hollow body. 

All cutting edges are ground at a slight point and with a slight undetermined underneath the cutting edge. This guarantees along life for the reamer and a predominant wrap-up to the hole. Having HSN2 and Alcorna coating for great surface wrap-up and less wear of the instrument. Utilizing high parameters with the best design, available in a straight, helical plan with strong and TCH form.

Accusharp not only manufacture tools according to customer design but also design special tools as a complete solution for component machining, according to customer requirement

Accusharp Reamer Tools: 

  • Solid Carbide Reamer
  • Combination Reamer
  • Solid Carbide Injector Bore Reamer

 Uses of Reamer:

  • Reamer is a rotary cutting tool used in metalworking
  • The process of enlarging the holes is called reaming
  • Reamer tool for those who are looking for more precise hole 
  • Reamer cannot be used to originate a hole.

Features:

  • Accusharp provide multiple Flute options
  • Super-finishing reamer technology.
  • Solid or coolant through
  • High Strength
  • Easy to operate.

Applications:

  • Aerospace Industry
  • Die and Mould Industry
  • Medical Equipment Industry
  • Power Generation
  • Defense
  • Machine Tools Industry

 

Here some Accusharp recommended parameters for reamers

Cutting Speed

 

 

Table 1 – Recommended values for machining allowances

Final size in mm Machining allowance (reaming allowance) in mm
less than 5 0.1 – 0.2
5 to 20 0.2 – 0.3
21 to 32 0.3
33 to 50 0.5
51 to 70 0.8
71 to 120 1.0 – 1.2
121 to 150 1.3 – 1.5

 

There are several parameters that impact the reamer tool life, for example:
Cutting depth
Speed and feed
Workpiece material
Run-out
Offset
Coolant, pressure, and concentration
Interrupted cuts
Work piece clamping
Geometry and grade
Tool length
Correct tool holders
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Solid Carbide TCH Double Margin Long Drill

We know Drilling is difficult to work so our web journal is composed to assist to make drillers’ live easier.

This is the put to come for Applications and features of Solid Carbide Long Drill with cutting performance.

Accusharp acknowledges the industry needs so, offering an excellent quality range of Long Drills. The extended scope is accessible in different sizes and measurements as per client requirements. Viable proficient generation of profound gaps can display a no. of challenges. To deliver a quality last item whereas keeping cost beneath control. Companies must be able to realize, precision, repeatability, and adequate surface wrap-up whereas maintaining predictable device life. Choosing the finest tool for the work and execute the correct working method can offer assistance to make this troublesome operation beneficial. Utilize of tall execution Solid Carbide Long Drill is expanding ordinary to best utilize Long drills information of industry best hones is a must.

With the frequent increasing demand for higher productivity and inexpensive auto components. High-performance solid carbide long drill is becoming the demand of the hour still in these endeavor industries are facing the problems as to what is the best approach to use long drills. Numerous CNC shop floors still confront a part of breakage issues. Low-performance issues due to the wrong usage of their solid carbide long drills.

We have a list of the best characteristics of Solid Carbide Long Drills to fulfill business needs.

  • Over 20D deep hole drilling is possible without step drilling.
  • The stable hole drilling due to specially designed low cutting resistance.
  • A special chip pocket has designed for effective chip evacuation.
  • Optimized designed for drill rigidity to prevent the bending of the drill when entering operation.
  • The Lubrication and thermal resistance of new coating TiAlxn.

Application Area

  • Automotive Industry
  • Die and Mould Industry
  • Aerospace Industry
  • Construction Industry
  • Medical Equipment Industry
  • Deep and inclined hole drilling of the crankshaft
  • Deep hole drilling of the camshaft
  • Deep  hole drilling of mold and machinery
  • Deep hole drilling aspect ratio over 15D
  • Deep hole drilling cylinder block (cast iron and aluminum)

Accusharp Long Drill Advantages

  • Special geometry provides better rigidity
  • Double margin secure machining stability.
  • Reduce idle time by prolonged tool life
  • Green coolant solutions(MQL) to protect the environment
  • Longer apparatus life due to higher wear resistance

Cutting Performance Example

Part of automobile

Workpiece :               forged steel crankshaft

Cutting condition:   vc(m/min)=65

                                      fn (mm/rev) = 0.22

                                      ap(mm) = 90

                                      Through coolant (MQL)

Tools:                      ATLD07-173-230-8SH

Machine:               Horizontal milling machine

Tool life:

Competitor =75meter   Accusharp   = 86 meter

Features  

  • Robustness
  • Strength
  • Supreme Quality
  • Perfect Finish